SOLUTION

Development and implementation of strategies to replace solvent-based printing inks with water-based inks with better performance and recyclable packaging.

Work in conjunction with the supplier.

Substitution of plastic and metal packaging with lighter bag-in-box packaging.

RESULT

70% reduction in the volume of special waste generation.

Substantial improvement in the composition of inks, making them more environmentally friendly.

Improvement in the handling of raw materials.

Reduction of waste management costs due to volume and classification.

SOLUTION

Redesign and replacement of technologies.

Acquisition of ultrasound washing equipment.

Incorporation of a biodegradable surfactant to replace cleaning parts with solvents.

RESULT

Elimination of the risk of solvent use in the process, for people, facilities, and the environment.

Improvement in the surface finish of the piece, favoring the effectiveness of the next process.

SOLUTION

Proposed solutions based on process modifications:

- Control of water consumption through KPI (Key Performance Indicator) monitoring.

- Reuse of washing wáter.

- Improvements in machines and processes.

- Implementation of a maintenance program.

RESULT

In process of implementation.

Estimated improvements:

- 55% reduction in total water consumption.

- Reduction of effluent generation by 23 m3/h.

- Energy savings of 2500 kWh/month.

SOLUTION

Design of an Integral Waste Management Plan based on the principles of Circular Economy and aligned with the National Waste Circular Economy Plan of the Ministry of Environment and Sustainable Development.

RESULT

Reuse of soil removed from the site during earthworks in the restoration, enhancement and reforestation of a neighboring quarry.

Separation and classification of construction waste at the source.

Agreement with a local recycling cooperative registered and authorized by the Municipality.

Minimization of the volume of waste sent to local landfills.

Proper management of special waste in compliance with applicable legal requirements.

Improvement in order and cleanliness conditions on site, making the work environment safer and healthier.

SOLUTION

Design of a Waste Management System including:

- Classification, characterization and separation of waste.

- Design of a storage system and selection of collection zones.

- Design of a composting system for organic waste.

RESULT

Compliance with legal and regulatory requirements.

Integral waste management.

Minimization and proper treatment of waste.