SUCCESS STORIES

SOLUTION

Development and implementation of strategies to replace solvent-based printing inks with water-based inks with better performance, using lighter and recyclable packaging. This effort was carried out in collaboration with the ink supplier.

ACHIEVEMENTS

- Replacement of plastic and metal containers with lighter "bag-in-box" packaging.

- 70% reduction in the volume of special waste generation.

- Significant decrease in negative environmental impact.

- Optimization in the handling of raw materials and reduced risks for workers.

- Cost reduction associated with both ink usage optimization and waste management.

- Increased available space for related production processes.

SOLUTION

Redesign and replacement of technologies through the acquisition of an ultrasonic cleaning machine and the incorporation of a biodegradable surfactant to replace solvent-based cleaning.

ACHIEVEMENTS

- Elimination of risks associated with the use of solvents for people, facilities, and the environment.

- Improvement in the surface quality of parts, enhancing the effectiveness of the subsequent process.

SOLUTION

Design of a Comprehensive Waste Management Plan based on the principles of Circular Economy and aligned with the National Circular Economy Plan for Waste from the Ministry of Environment and Sustainable Development.

ACHIEVEMENTS

- Reuse of soil removed from the site during soil works for the restoration, enhancement, and reforestation of a nearby quarry.

- On-site separation and classification of construction waste, in partnership with a local recycling cooperative registered and authorized by the municipality.

- Minimization of the volume of waste sent to the local landfill.

- Proper management of special waste in compliance with applicable legal requirements.

- Improvement in the order and cleanliness of the construction site, making the workspace safer and healthier.

SOLUTION

- Control and monitoring of the project's environmental aspects.

- Assurance of compliance with the Environmental Monitoring Plan.

- Delivery of specific training sessions.

- Analysis and management of environmental incidents.

- Management of special waste generated on-site.

ACHIEVEMENTS

- Compliance with legal and regulatory requirements.

- Comprehensive waste management.

- Minimization and proper treatment of the waste generated.

SOLUTION

Various solutions were implemented based on process optimization and the adoption of best production practices:

- Monitoring and control of water consumption through KPIs (Key Performance Indicators).

- Reuse of washing water.

- Improvements in machinery and processes.

- Implementation of a Maintenance Program.

ACHIEVEMENTS

Currently in the implementation phase. The following improvements are estimated:

- 55% reduction in total water consumption.

- Decrease in effluent generation by 23 m³/h.

- Energy savings of 2500 kWh/month.

SOLUTION

A Waste Management System was designed and implemented, which includes:

- Classification, characterization, and separation of waste.

- Design of a storage system and selection of collection areas.

- Design of a composting system for organic waste.

ACHIEVEMENTS

- Compliance with legal and regulatory requirements.

- Comprehensive waste management.

- Minimization and proper treatment of waste.

SOLUTION

- Design and implementation of a Quality Management System tailored to the company's needs.

- Staff training.

- Definition of KPIs (Key Performance Indicators).

- Conducting internal audits.

ACHIEVEMENTS

Obtained ISO 9001:2015 certification.

SOLUTION

- Design and implementation of a Quality Management System tailored to the organization's needs.

- Staff training.

- Definition of KPIs (Key Performance Indicators).

- Conducting internal audits.

ACHIEVEMENTS

Obtained ISO 9001:2015 certification.

SOLUTION

- Design and implementation of a Quality Management System tailored to the company's specific needs.

- Staff training.

- Definition of KPIs (Key Performance Indicators).

- Conducting Internal Audits.

ACHIEVEMENTS

Obtained ISO 9001:2015 certification.

SOLUTION

- On-site visits.

- Meetings and interviews with those responsible for the processes to be audited.

- Closing meeting.

- Preparation and presentation of the closing report.

ACHIEVEMENTS

Company certification in ISO 9001:2015.

SOLUTION

- Development of a Comprehensive Hygiene, Safety, and Environmental Management (HSE) Plan.

- Preparation of the Contingency Plan.

- Definition, measurement, and monitoring of specific KPIs for the project.

- Incident analysis.

- Contractor management.

- Staff training.

ACHIEVEMENTS

- Efficient management of Occupational Health, Safety and Environment on-site.

- Compliance with legal and regulatory requirements.

- Efficient management of waste and pollutants.

- Compliance with the Environmental Monitoring Plan.

SOLUTION

- Development of a comprehensive Occupational Health, Safety, and Environmental Management Plan.

- Preparation of the Contingency Plan.

- Definition, measurement, and monitoring of KPIs.

- Incident analysis.

- Staff training.

- Design, implementation, monitoring, and control of the Quality Management System (QMS).

ACHIEVEMENTS

- Efficient management of Occupational Health, Safety, and Environment in the company.

- Compliance with legal and regulatory requirements.

- Efficient management of waste and pollutants.

- Certification of the Quality Management System under ISO 9001:2015.

SOLUTION

- Development of the Occupational Health and Safety Management Plan for the plant and rural areas.

- Drafting of the Contingency Plan.

- Definition, measurement, and monitoring of KPIs.

- Incident analysis.

- Delivery of training sessions.

- Development of the Comprehensive Waste Management Plan.

ACHIEVEMENTS

- Implementation of the Occupational Health and Safety Management System.

- Compliance with legal requirements.

- Efficient waste management.

SOLUTION

- Meetings with Industrial Park authorities and the Occupational Health and Safety Commission.

- Interdisciplinary work with all stakeholders, including companies, authorities, firefighters, security, civil defense, and others.

ACHIEVEMENTS

- Identification of present risks according to the industries located in the area.

- Definition of action plans for each type of risk analyzed, including the Park's Evacuation Plan.

- Drafting of the document – Contingency Plan.

- Establishment of the Crisis Committee and Emergency Brigade.

- In-person and virtual training for all personnel.

- Crisis table simulation.

SOLUTION

- Meetings with Park authorities.

- Definition of guidelines.

ACHIEVEMENTS

- Identification of present risks according to the industries located in the area.

- Definition of action plans for each type of risk analyzed, including the Park's Evacuation Plan.

- Drafting of the document – Contingency Plan.

- Establishment of the Crisis Committee and Emergency Brigade.

- In-person and virtual training for all personnel.

- Crisis table simulation.

- Fire network use simulation.

SOLUTION

- Meetings with municipal and provincial authorities to define guidelines.

- Interdisciplinary work with all stakeholders, including the production company, authorities, firefighters, public security, private security, civil defense, medical care, rescue teams, and others.

ACHIEVEMENTS

- Identification of risks based on the specific characteristics of the event and the attending audience.

- Definition of action plans for each type of risk analyzed, including the Evacuation Plan.

- Determination of necessary street closures.

- Determination of the required number of firefighters, public security, private security, traffic personnel, civil defense, medical care, and rescue teams.

- Drafting of the document – Contingency Plan.

- Establishment of the Crisis Committee and its responsibilities.

- In-person and virtual training for all personnel involved in the event.

SOLUTION

- Meetings with municipal and provincial authorities to define guidelines.

- Interdisciplinary work with all stakeholders, including the production company, authorities, firefighters, public security, private security, civil defense, medical care, rescue teams, and others.

ACHIEVEMENTS

- Identification of risks based on the specific characteristics of each event and the attending audience.

- Definition of action plans for each type of risk analyzed, including the Evacuation Plan.

- Determination of necessary street closures.

- Determination of the required number of firefighters, public security, private security, traffic personnel, civil defense, medical care, and rescue teams.

- Drafting of the document – Contingency Plan.

- Establishment of the Crisis Committee and its responsibilities.

SOLUTION

- Meetings with municipal and provincial authorities to define guidelines.

- Interdisciplinary work with all stakeholders, including the production company, authorities, firefighters, public security, private security, civil defense, medical care, rescue teams, and others.

ACHIEVEMENTS

- Identification of risks based on the specific characteristics of each event and the attending audience.

- Definition of action plans for each type of risk analyzed, including the Evacuation Plan.

- Determination of the required number of firefighters, public security, private security, traffic personnel, civil defense, medical care, and rescue teams.

- Drafting of the document – Contingency Plan.

- Establishment of the Crisis Committee and its responsibilities.